What are the advantages of Dalian multi station engine crankcase leak testing machine?

What are the advantages of Dalian multi station engine crankcase leak testing machine?

The multi station engine crankcase leak testing machine is a specialized equipment designed for large-scale quality inspection of engine components. Its advantages are mainly reflected in multiple dimensions such as production efficiency, adaptability, detection accuracy, and intelligent collaboration, as follows:

Batch testing significantly improves production line efficiency

The Dalian multi station engine crankcase leak testing machine adopts a multi station parallel detection design, which can simultaneously conduct sealing tests on 3-6 crankcase workpieces. Each station is equipped with independent detection units, which can achieve synchronous start stop and synchronous judgment. Compared with traditional single station equipment, the detection efficiency can be improved by 2-3 times. At the same time, the flow between workstations adopts an automated connection design, which eliminates the need for manual handling of workpieces and reduces the time required for process connection. The daily inspection volume of a single production line can be increased from 800 units of traditional equipment to over 2000 units, directly shortening the production cycle of quality inspection.

Multi model compatible and adaptable for flexible production

The equipment is equipped with adjustable modular fixtures and universal sealing joints. The fixture size and joint position can be quickly adjusted through a touch screen, without the need to disassemble or replace dedicated molds. It is compatible with multi specification product testing from micro car three cylinder crankcases to heavy-duty commercial vehicle six cylinder crankcases, adapting to the needs of multi category mixed line production in automotive enterprises, significantly reducing downtime for production line changeover, and improving production flexibility and agility.

High precision detection ensures the reliability of quality inspection

Each workstation is equipped with an independent differential pressure leak detection module, which can accurately identify small leaks of 0.1Pa level. The detection parameters of each workstation can be independently calibrated, avoiding the mutual interference of parallel detection of multiple workstations. The overall detection accuracy can be stably maintained at over 99.8%. At the same time, the device is equipped with a built-in fault warning mechanism. Once a sealing abnormality is detected, the corresponding workstation workpiece will be automatically locked and an audible and visual alarm will be triggered to prevent unqualified products from flowing into subsequent processes.

Intelligent linkage strengthens production line collaboration

The Dalian multi station engine crankcase leak testing equipment supports seamless integration with the production line MES system, which can automatically collect detection data from each station and generate traceable electronic reports, achieving real-time uploading and archiving of detection data; It can also automatically adjust the detection start stop frequency according to the production rhythm of the production line, realizing the automation scheduling of quality inspection, pre processing, and post assembly, reducing manual intervention, and further improving the collaborative efficiency and management standardization of the entire production line.