Dalian Industrial Tightening Machine: Strong Performance Helps Efficient Production

Dalian Industrial Tightening Machine: Strong Performance Helps Efficient Production

On the assembly line of heavy manufacturing, industrial tightening machines are reshaping the production rhythm in the form of "steel arms". The high-power servo motor it is equipped with can output a torque of up to 5000N · m. Coupled with high-strength alloy batch heads, it can easily meet the tightening requirements of oversized bolts such as wind turbine flanges and heavy machinery bases, transforming the physical work that required multiple people to cooperate in the past into one click automatic operation.

Continuous operation capability is the core advantage of industrial tightening machines. The equipment adopts a dual position alternating design. When one workstation completes tightening, the other workstation has completed workpiece positioning, and the material change time is compressed to within 3 seconds. In the automotive chassis assembly line, this efficient mode can increase single shift production capacity by 40% while avoiding workpiece collisions caused by manual handling. More importantly, the built-in thermal balance system of the equipment can continuously monitor the motor temperature and automatically activate the heat dissipation device during high load operation, ensuring that the accuracy of continuous 8-hour operation does not deteriorate.

Faced with complex working conditions, Dalian Industrial Tightening Machine demonstrates strong adaptability. For corroded bolts, it can automatically activate the "pulse tightening" mode and break the rust layer through high-frequency force impact; When encountering inclined screw holes, the angle compensation algorithm will correct the rotation trajectory in real time to avoid thread damage. In high-altitude operations in the shipbuilding workshop, the equipment can also be paired with a robotic arm to achieve 360 degree rotation, making it easy to reach fastening points that are difficult to reach with traditional tools.

For enterprises, industrial tightening machines are not only efficiency tools, but also cost control tools. After introducing equipment, a heavy machinery factory reduced the number of workers on a single production line from 8 to 2, saving over 600000 yuan in labor costs annually. Meanwhile, the rework rate caused by inadequate fastening has decreased from 12% to 0.3%, significantly reducing material waste. The dual characteristics of "strong power+high stability" make Dalian industrial tightening machines a key equipment to support the upgrading of heavy manufacturing industry.