Dalian 3-axis cylinder head water plug tightening machine product manual

Dalian 3-axis cylinder head water plug tightening machine product manual

Product manual for 3-axis cylinder head water blockage tightening machine

1、 Product Overview

The 3-axis cylinder head water plug tightening machine is an automated equipment designed specifically for the tightening process of automotive engine cylinder heads. It adopts multi axis linkage technology, aiming to improve tightening efficiency and accuracy, ensure the sealing performance and overall quality of engine cylinder heads.

2、 Product Features

Efficient multi axis linkage: Three axes can work simultaneously, significantly reducing tightening time and improving production efficiency compared to traditional single axis tightening equipment.

High precision torque control: Equipped with a high-precision torque control system, it accurately controls the tightening torque of each water plug, ensuring even tightening force and avoiding problems such as water leakage and damage caused by improper torque, effectively reducing the defect rate.

Easy and intelligent operation: Operators only need to place the cylinder head in the designated position, start the equipment, and the equipment can automatically complete the tightening work according to the preset program. At the same time, the equipment is equipped with a fault diagnosis system that can detect and prompt faults in a timely manner, facilitating maintenance personnel to quickly troubleshoot and repair, reducing equipment downtime, and ensuring production continuity.

3、 Technical parameters

Number of tightening axes: 3 axes

Torque range: [X] - [X] N · m (customizable according to requirements)

Torque accuracy: ± [X]%

Applicable water plug specifications: [specific specification range]

Working voltage: [X]V/[X]Hz

Gas source pressure: [X] MPa (if there are pneumatic components)

4、 Usage method

Equipment preparation: Connect the power and air source (if any), check whether all components of the equipment are normal, and turn on the machine after confirming that there are no errors.

Parameter setting: According to the tightening requirements of the cylinder head water plug, set the torque, speed and other parameters on the operation panel.

Place the workpiece: Place the cylinder head to be tightened with a water plug steadily on the workbench of the equipment and ensure accurate positioning.

Start the device: Press the start button, and the device's 3-axis synchronization will begin tightening the water blockage.

Complete homework: After tightening, the equipment will automatically stop, take out the completed cylinder head, and proceed to the next round of operation.

5、 Maintenance and upkeep

Regular cleaning: Conduct a comprehensive cleaning of the equipment once a week to remove surface dust, oil stains, and other impurities, and keep the appearance of the equipment clean.

Check the tightening shaft: Check the wear of the tightening shaft every month and replace it promptly if there are any abnormalities. At the same time, lubricate the transmission components of the tightening shaft to ensure smooth operation.

Calibrate torque: Calibrate the torque control system once every quarter to ensure that the torque accuracy meets the requirements.

Check the electrical system: Regularly inspect the electrical circuits for looseness, aging, and other issues, and promptly address any problems.

6、 Precautions

Operators need to undergo professional training and become familiar with the equipment operation process before they can take up their posts.

During the operation of the equipment, it is strictly prohibited to put hands or other objects into the work area to avoid danger.

In case of equipment failure, the machine should be stopped immediately and professional maintenance personnel should be contacted for repair. Unauthorized disassembly of the equipment is strictly prohibited.