Dalian Tightening Machine Maintenance Guide

As a key equipment for ensuring precise tightening of screws in industrial production, regular maintenance is crucial for the stable operation and precise operation of the Dalian tightening machine.

Firstly, daily cleaning is a fundamental maintenance task. After each use, the surface of the tightening machine should be promptly cleaned of dust, oil stains, and metal debris. These impurities may enter the interior of the equipment, affecting the flexibility of its mechanical transmission components and the stability of its electrical system. You can use a clean soft cloth dipped in an appropriate amount of cleaning agent to gently wipe the outer shell. For hard to reach areas, small tools such as brushes or compressed air can be used for cleaning.

Secondly, the maintenance of the tightening shaft and clamp cannot be ignored. Regularly check whether the tightening shaft is bent or worn, and replace it promptly if any abnormalities are found. The clamp should ensure that it can firmly hold the screw and is not deformed or damaged. Regular disassembly of the clamp can be used for cleaning and inspection, and attention should be paid to the correct installation sequence and torque during installation to ensure its clamping accuracy.

Furthermore, maintenance of the electrical system is a critical step. Check the power cord for any signs of damage or aging, and ensure that the plug is securely connected. Regularly clean the controller to prevent dust accumulation from causing poor heat dissipation or circuit short circuits. At the same time, it is important to pay attention to the software system of the tightening machine and update it to new versions in a timely manner to fix potential vulnerabilities and improve device performance.

In addition, lubrication work plays an important role in extending the lifespan of mechanical components. According to the equipment manual, regularly add an appropriate amount of specialized lubricant to the moving parts such as transmission gears and guide rails. However, it is important to avoid excessive lubricants that may contaminate other components or affect the normal operation of the equipment.

Regularly perform precision calibration. As the usage time increases, there may be deviations in the torque and angle accuracy of the tightening machine. Use professional calibration tools and standard torque sensors to calibrate the tightening machine according to the prescribed cycle, ensuring that its tightening accuracy always meets production requirements. Through the comprehensive and meticulous maintenance measures mentioned above, the continuous, stable, and precise operation of Dalian tightening machines in industrial production can be effectively guaranteed, providing strong support for production quality and efficiency.